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* Helping to $ave the Earth's Resources and Protecting the Environment *tm
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HYBRID INSULATION SYSTEM
featuring our BTUFOIL & BTUBUSTERS Reflective Insulation & Radiant Barrier Products and our MEGA FILL FOAM products

Click here to view our BTUFOIL Reflective Insulation products

Click here to view our BTUBUSTERS Attic Radiant Barrier Product
Our MEGA FILL PRO Spray Foam Products for the
Professional Builder / Insulation Contractor

Mega Fill Pro RF
    

Mega Fill Pro RF series foam is a professionally applied 2 component rigid froth foam system. In addition to improving the energy efficiency of the building, the Mega Fill Pro RF system uses the environmentally friendly HFC 134a propellant and comes in returnable, reusable pressure cylinders. When cured, Mega Fill Pro RF product has a high closed cell content and is classified as a Class 1 building material in accordance with the ASTM E84 fire test standard. Recommended dispensing equipment for the 17 Gal. cylinders is our FD-2000 Foam Dispensing System below, sold separately. A Truck system Dispensing Kit also available for the 60 Gal. cylinders.

FEATURES
  • Class 1/Class A fire rating in accordance with ASTM E84
  • Water resistant when cured
  • High yield
  • Moisture resistant when cured
  • Excellent bond to wood
  • High thermal and acoustical insulation
  • Excellent adhesion to many building substrates
  • Inhibits condensation, mold and fungi growth
  • Long service life expectancy
Mega Fill Pro RF
2-Component Spray Foam
PHYSICAL PROPERTIES
Application Ratio (by weight) - Component A : B
 1.15-1.25 : 1.00 (acceptable range)
Curing System
 Chemically
Application Temperature Range
 75o F – 95oF (24oC – 35oC)
Cream Time
 10 seconds
Rise Time (tack free on rise)
 50 seconds
Fully Cured Dry Time
 45 minutes
Theoretical Yield
*Based on theoretical calculations for comparative purposes only. Actual yield will  vary based on ambient conditions and specific application.
 RF17 = 1,885 board feet
RF60 = 7,540 board feet
RF120 = 14,160 board feet
Density - Free Rise
Density – In Place
 1.75 lb/ft3
2.0 lb/ft3
Cellular Structure (ASTM D2856)
 >90% closed cells
Dimensional Stability (ASTM D2126)
158oF (70oC) / 97% RH
 24 Hours - Length +3.4% / Width +2.95% / Thickness +2.05%
7 Days – Length +0.02% / Width -1.04% / Thickness +1.10%
Temperature Tolerance fully cured
 TBD
R Value (Initial / ASTM C518))
 5.72 / inch
R Value (Aged / ASTM C518)
 5.33 / inch
Perm Rating (ASTM E96)
 TBD
Water Absorption (ASTM D2127)
 TBD
Flame Spread (ASTM E84)
 15
Smoke Developed
 400
Compressive Strength (ASTM D 1621-04)
 32.5 psi
Shear Strength TBD
Tensile Strength (ASTM D 1623-03)
 29.01 psi
Flexural Strength
 TBD
Specific Gravity @ 75oF (24oC)
 Component “A” / 1.23
Component “B” / 1.10
Viscosity cps @ 75oF (24oC)
 Component “A” / 140-160
Component “B” / 260-300
Shipping Information:
                                                                                                                 # Cylinders / # Cylinder sets
                   Kit Cylinder      Size      Net Cylinder Weight       Gross Cylinder               Weight per Truck Load
                     RF17 A          17 gal               150 lb                               207 lb                                     216 / 108
                     RF17 B          17 gal               125 lb                               182 lb                                     216 / 108
                     RF60 A          60 gal               600 lb                               805 lb                                         56 / 28
                     RF60 B          60 gal               500 lb                               705 lb                                         56 / 28
                     RF120 A      120 gal            1,125 lb                            1,464 lb                                         32 / 16
                     RF120 B      120 gal               940 lb                            1,279 lb                                         32 / 16

Colors and Packaging:
           RF17A / RF17B = 34 gal. kit              RF60A / RF60B = 120 gal kit       RF120A / RF120B = 240 gal kit
           Part Number   1-87-36-006                            1-87-37-006                                         1-87-38-006     
                     Size*      1,885 BF*                              7,540 BF*                                            14,160 BF*
                     Color      Beige                                     Beige                                                   Beige
       
Theoretical Yield
*Based on theoretical calculations for comparative purposes only.
Actual yield will vary based on ambient conditions and specific application.
SPECIAL SHIPPING NOTIFICATION:
MEGA FILL PRO products CANNOT be shipped to any Residential address,
shipping allowed ONLY to COMMERCIAL address.
MEGA FILL PRO RF Systems

The FD-2000 Foam Dispensing System is available
 for the 17 Gal. / 1,885 BF* cylinders.
Kit contains Industrial Foam Gun with 50 nozzles, choice of hose set / 50' - 150', Complete Single valve regulator set, Two 17 Gal tank heater blankets, Portable Cart, Mini proportioner, Complete start up repair kit, Tank bleed off valve. Proportioner counter - for volume control sold seperately.
** Additional equipment may be required


Our MEGA FILL PRO Spray Foam Products for smaller jobs & DIY

 Great for the established spray foam contractor when it's just not cost effective
 to bring the "BIG RIG" to the job site. Perfect for those smaller and repair
 jobs. Also just the right size for "Home Energy Sealing" when our BTUFOAM 
 Professional Can or Straw Foam is not quite large enough to finish the job.

Mega Fill Pro DS


 Mega Fill Pro DS series foam is a portable, disposable,
 ready to use foam dispensing system consisting of 2
 chemical components. DS series foams are formulated to 
 have a high closed cell content and excellent insulating
 properties. As with all our polyurethane foams, this product
 has also been formulated with CFC-free propellant, making
 this another ozone friendly choice for your project.

Item # 1-87-30-006A / DS 12 / 12 BF / W - 10' HOSE
Item # 1-87-26-006A / DS 200 / 200 BF / W - 10' HOSE
Item # 1-87-27-006A / DS 600 / 600 BF / W - 15' HOSE
Item # 1-87-27-006A30 / DS 600 / 600 BF / W - 30' HOSE

Mega Fill Pro DSF

 Mega Fill Pro DSF series foam is formulated to meet 
 ASTM E-84 Class 1 requirements. DSF is a ready to use,
 portable and disposable 2 chemical foam dispensing 
 system. DSF series foams have a high closed cell content 
 and excellent insulating properties. As with all our
 polyurethane foams, this product has also been formulated
 with CFC-free propellant, making this another ozone
 friendly choice for your project.
Item # 1-87-30-006AF / DSF 12 / 12 BF / W - 10' HOSE 
Item # 1-87-26-006AF / DSF 200 / 200 BF / W - 10' HOSE
Item # 1-87-27-006AF / DSF 600 / 600 BF / W - 15' HOSE
Item # 1-87-27-006AF30/ DSF 600 / 600 BF / W - 30' HOSE

 MEGA FILL PRO DS & DSF KITS are available in 12 BF, 200 BF & 600 BF sizes. Our MEGA FILL PRO DS 12 / DSF 
 12 & DS 200 / DSF 200 comes with 10' hose & nozzles. Our MEGA FILL PRO DS 600 & DSF 600 kit can be ordered
 without hose or with either 15' hose or 30' hose & nozzles. Our MEGA FILL PRO DS 12 & DSF 12 kits are excellent for
 filling gaps around plumbing, electrical boxes, etc., and is perfect for the DIY market.

FEATURES

  • Class 1/Class A fire rating in accordance with ASTM E84 ( DSF SERIES )
  • Easy application
  • Forms an air tight seal
  • Excellent thermal & acoustical insulation
  • Water resistant when cured
  • Excellent adhesion to most substrates
  • Disposable assembly
  • Inhibits condensation, mold and fungi growth
  • Long service life expectancy
  • SPECIAL SHIPPING NOTIFICATION:
    MEGA FILL PRO products CANNOT be shipped to any Residential address,
    shipping allowed ONLY to COMMERCIAL address.
Physical Properties:
 DS Series                                              DSF Series
Curing System
 Chemically
Application Temperature Range
 60o- 80oF
Tack Free / Rise Time
 30 – 40 seconds
Cut Time
 2-5 minutes
Fully Cured Dry Time
 1 Hour
Theoretical Yield
* Theroretical yield is based on calculations,
actual yield will vary based on ambient
conditions and specific application
 DS12 = 12 board feet (1ft3/.028 m3)
DS200 = 200 board feet (16.6 ft3/0.47 m3)
DS600 = 600 board feet (50 ft3/1.416 m3)
Density - Free Rise
 1.75 lb/ft3
Density – In Place
 2.0 lb/ft3
Cellular Structure (ASTM D2856)
 > 90% closed cell                                          >95% closed cell
Dimensional Stability (ASTM D2126)
DS Series
 3.6% volume change, 158°F (70°C), 100 RH, 7 days
-0.4% volume change, -60°F (-51°F), 7 days
Dimensional Stability (ASTM D2126)
DSF Series
 2.01% volume change, 158°F (70°C), 100 RH, 7 days
-0.42% volume change, -60°F (-51°F), 7 days
Temperature Tolerance fully cured
 -250°F to 250°F (-157°C to 121°C)
R Value (Initial / C518)
 7.7 / inch
R Value (aged 48 hours)
 7.0 / inch
Perm Rating (ASTM E96)
 1” = N/A                                                    7.14 Perms
3” = N/A                                                    3.73 Perms
Water Absorbtion (ASTM D2127)
 0.012 lb/ft2                                              0.0039 lb/ft2
Flame Spread (ASTM E84)
 N/A                                                                     20
Smoke Developed (ASTM E84)
 N/A                                                                   160
Compressive Strength (ASTM D 1621
 19.8 psi parallel                                       13.8 psi parallel
VOC 0.0 %  0.0g/L
Need even smaller quantities just to fill around doors & windows?
Click here to view our
Professional Grade Gun, Straw and Fire Block foam
products & accessories
     
ADDITIONAL PRODUCTS & SPRAY FOAM EQUIPMENT INFORMATION COMING SOON
                                         
ADDITIONAL CONTRACTOR ADVANTAGES
A one stop shop
  Get all your reflective insulation & spray foam products & accessories from one place, save time & money. An
  economical way to expand & grow your business with minimal investment in equipment and inventory. We can ship
  to your office / warehouse or directly to your job site.
 
  Our line of MEGA FILL 2 component Spray Foam Insulation are the best way to seal and insulate ANY home. With R
  values ranging from R5 to R7 per inch, standard and Class 1 compositions, disposable kits ranging from 12 BF to 600 BF
  and refillable kits ranging from 1,885 BF to 14,160 BF, E.S.A has exactly what you need to complete your spray foam
  insulation job. We also carry a complete line of accessories and safety gear, making E.S.A. the only source to remember
  for all your spray foam needs.

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* Helping to $ave the Earth's Resources and Protecting the Environment *